ive said it twice, and I will say it again (for the people in the back) not using stick, periodView attachment 130260
That eye is 2 inches thick, the recommended max thickness from Lincoln is 5/16, likely because of the aluminum buildup. That's why even the 3/32 wire can only weld 1/2" total thickness, in comparison I've burned literal tons of 3/32 dualshield running 1.5" fillet welds on slightly larger earthmoving equipment. I'm trying to help you out here, and keep you from having to do this again, or even worse getting you or someone hurt. You could try dual shield, or if you got a stick welder you'll be fine, 7018 is very easy to run on thicker stuff, just go uphill in small beads. Or you can try it, hopefully run it for a bit, and in the meantime practice more and get setup for doing it better once it breaks again, and then cut all the possible junk weld off before you fix it right. If it's gotta work the first time, i strongly suggest you change your plan.
View attachment 130261
and im not buying stuff to switch to dual shield (bottle, wire, contact tips, gun liner, etc)
gonna run somewhere around 450IPM with 28 volts, stringers, peen and grind between passes, do probably 5 passes to build it up nice
currently have some cheapo harbor freight vulcan E71GS BS wire in the machine and thats whats gonna be in it when I fix my machine
itll work, trust me, im forklift certified!
I appreciate you trying to help, however it doesnt work for my situation