So how do you accomadate for the kerf if the slab has to be air tight.?
Exactly the biggfest problem , we had to solve.
Don't look at the pictures, they are from an experiment.
We cut the "slab" out by boring in from all 4 sides with a very shallow angle.
Then when we start hollowing out, we leace a one inch wide edge all the way around the edge of the cavity.
That way, once everything has been cut and broken out ( Notice Richard is working with a wrecking bar in the last picture) the slab, which has been cut flat by the groundie, simply goes back on and sits on that inch of wood, fitting tight.
That means it is recessed a bit from the surface of the trunk, a good thing, because that way, when it really rains, the water running down the trunk will drip past the slab instead of being able to get into the cavity.
We ended up making it wider at the top than the bottom for two reasons.
Makes it easier for the groundie to see which way is up when he/she sets the fastening screws and the climber can wedge it in, whgen fastening it, which eliminated the need of and extra arm.
This has been really interesting, since we are pioneering this stuff. It has been tried before in different countries, but according to our bat expert, we are the first to make it work.
That is why he can't get a how to guide out fast enough.
A side benefit is , we are learning a LOT about bats from hanging out with him
If this doesn't make sense, I'll make some pictures when we start.