I think you guys are over-rating my engineering and math skills!
The model 85 is much simpler to make, and less expensive, but its a lot longer. You pretty much have to store it where you store a pruner pole. It also does not come standard with an air gauge so in order to accurately fill it you have to use a bike pump. I could add a gauge but do to the shape of the device I believe it would be more likely to break than anything.
(on my first model 85 i promptly banged up the shraeder valve sliding it in and out of the pruner box and subsequently ruined 2 or 3 bike pumps. The shraeder is the hardest part to find believe it or not and once it was broken it made the device un-operable)
Dave, yours was the first 85 with the shroud protecting the air control (shraeder/sniffer) valve, are you feeling that it will be well protected there? Are you keeping it in a pruner box? Barrel permanently attached or removing it for transport? How is the blade sight working out/holding up?
The 85's are very simple, I will always tell people that it can be made pretty simply if you are willing to go find all the parts. Ordering an 85 from me has a few differences from just wrenching the pipe together: the shroud for the valve, the sight, paint, and the lettering on the barrel (we are putting the owners name on the barrel with weld).
The 64 Specials are much shorter and compact, 26-27" vs 54"-78" (the model 85 depending on keeping the barrel attached or not) albeit a bit heavier. The shoulder fire is just that, a bit more intuitive but not necessarily better than the mortar style fire. They also have a ton more capacity in terms of cu/in. I need to do some more testing to find the sweet spot between capacity/psi/pumping time. The current dimensions of the 64 are roughly 27"x12"x6".
The next 64's are going to be made with square tube with for the main body, this will simplify the production process a lot and should speed up my delivery time. I am thinking of dropping the capacity a bit for the next prototypes that go out as well.