Derailing the hell out of this thread so just remember the 3-C's Clean, Clean, and Clean. Keep the metal clean grind down to bright shiny clean metal. Use acetone to wipe away any oils. Set a proper (even) gap or bevel the edges or both for thick material.
Sounds like a perfect time to learn to weld.
The greek we are speaking is the corner where the two pieces of angle iron meet. That is called a coped joint and it is the proper way to make that joint. Ya done good laddie!
Most all welding projects the time it takes is all in the fitting and...
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