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Wish I could help you Chris, I just can't diagnose something over the net without the saw in my own hands. Get it properly pressure tested for leaks and go from there. Even though it has some dremil work [who knows whats inside] it could still be a very reliable saw.

Adding to my last post , from looking close at your photo of your intake Chris it has been modified. The ribs should go over the ridge and touch the rubber intake manifold as my photo shows. Your ridge was rounded off seeing the ribs are now gone, even though the ribs on the floor haven't been...

Your partly right Jay. Frontal barrier to the exhaust port flow is a good thing. The dual exhaust outlet from the factory with the 2nd outlet is in the center of the front half of the muffler so it needs the baffle covering the exhaust port. Now to clear up a fallacy that the first 066s had no...