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Can you snap a pic of it? Is it same nose as the one in post 55?

Were is the hole in it? Is it the rivet hole that hold the tip? On bars with replaceable tip there is rarely a hole needed for manufacturing, as discussed earlier here.

Is this the bar? http://www.husqvarna.com/my/accessories-old/product-accessories/bars/3-8-solid-bar-rsn-large-bar-mount/

What bar is it?

Would not welding it be a permanent solution? Most bars can be welded...

Is the chips packed in real hard? It must be quite a bit pressure in that tiny hole to stop a bar in the cut. What wood is it you cut? Length of chips? Or is it more dust...

There is mostly a hole there, it is needed in manufacturing of solid bars and in some cases laminated also. If you need to wiggle it to get it to cut you might have faulty bar rails, not correctly set riders or not correct angles. If it wiggles in groove it is often not just bar that is wrong...

Have you had this happen? I ran saws with slots, grooves, small and big holes in the bars and I can't think of any of them hanging up in the cut...

I never noticed these holes affect anything.