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I learned this the hard way and payed for it myself so I won't be using standard bolts again.

Make sure the screws you put in can handle the temp differences as mentioned earlier. Just use any screw will screw you over pretty good.

It is a good tip that help prevent costly repairs.

Oil baced cutting liquids work if it is hard alumium but not if there is magnisium in or othef suff. I had issues threading cylinders and cases with oil as the shavings turned it in to a pole grinder. This left a pretty ruff surface and ruff threads we no want. with the "rödsprit" surface got...

Is this it, AL: http://www.tapmagic.com/TMalum.pdf I mostly use "Rödsprit" witch I think is translated to methylated spiritl.

What do you use as lubricant when tapping Alumium, Al?

I do too, in some cases. If you like I can try explain this. If not stop reading and go to next post now! Cylinder and muffler is almost identical in material and transport heat pretty much the same. They expand extract the same in same temp. Problem is it is never same temps so they move...

Make sure gasket is new. If not it will be heat issues resulting in damages to cylinder and muffler.